閥門泄漏：只是麻煩還是嚴重的問題？滬工閥門廠行業(yè)經(jīng)驗表明，安裝在工業(yè)資產中的閥門有 5-10% 發(fā)生泄漏，1-2% 的閥門造成了 70% 的總損壞。閥門泄漏會導致能源損失、工藝產品污染、計劃外停機，在壞的情況下，還會導致健康和安全問題以及環(huán)境污染。多年來，未檢測到的泄漏可能導致六位數(shù)范圍內的損失。那么企業(yè)如何才能避免這些風險，及早識別泄漏閥門并計算泄漏率呢？

Valve leakage: just a problem or a serious one? The industry experience of Shanghai Industrial Valve Factory shows that 5-10% of valves installed in industrial assets experience leakage, and 1-2% of valves cause 70% of total damage. Valve leakage can lead to energy loss, process product contamination, unplanned shutdowns, and in severe cases, health and safety issues as well as environmental pollution. Over the years, undetected leaks may result in losses within the six digit range. So how can companies avoid these risks, identify leaking valves early, and calculate leakage rates?、

如今，滬工閥門廠不同的方法用于閥門檢查，常見的是基于超聲波或聲發(fā)射的檢查設備。聲發(fā)射測試是檢測閥門泄漏的理想選擇。其原因是所需的壓差低（低于 1 bar）、對環(huán)境噪聲的穩(wěn)健性、無需拆卸閥門或干預過程以及檢測小泄漏的能力。泄漏的大小取決于介質的粘度和壓差。在過去的幾十年里，聲發(fā)射在閥門檢測中的應用取得了長足的發(fā)展，歐洲和全球標準已經(jīng)實施（例如 ISO 18081）。到目前為止一切都很好，但是識別泄漏閥門真的那么容易嗎？

Nowadays, Shanghai Valve Factory uses different methods for valve inspection, commonly based on ultrasonic or acoustic emission inspection equipment. Acoustic emission testing is an ideal choice for detecting valve leaks. The reason is the low required pressure difference (less than 1 bar), robustness to environmental noise, no need to disassemble valves or intervene in processes, and the ability to detect small leaks. The size of the leak depends on the viscosity and pressure difference of the medium. In the past few decades, the application of acoustic emission in valve inspection has made significant progress, and European and global standards have been implemented (such as ISO 18081). So far everything has been good, but is it really that easy to identify leaking valves?

滬工閥門廠告訴你已經(jīng)與面臨這個問題的不同行業(yè)的不同公司進行了交談。雖然聲發(fā)射是閥門檢測的通用標準，檢測設備也很容易買到，但在實踐中，企業(yè)仍然在以下幾點上苦苦掙扎：滬工閥門廠告訴你現(xiàn)在正在采取一種新方法，將已建立的聲發(fā)射技術與數(shù)字化措施相結合。閥門通過 RFID 標簽（或 QR 碼）進行識別，并通過資產管理系統(tǒng)訪問有關過程的相關數(shù)據(jù)。滬工閥門廠告訴你指導操作員完成檢查過程。根據(jù) ISO 18081 自動生成報告。人工智能數(shù)據(jù)庫的不斷發(fā)展將使公司能夠確定損害的程度（例如泄漏的大?。?。滬工閥門廠告訴你期待更多的旅伴在旅途中，讓維修人員更輕松地進行閥門檢查。

Hugong Valve Factory has informed you that they have had conversations with different companies from various industries facing this issue. Although acoustic emission is a universal standard for valve testing and testing equipment is easily available, in practice, companies are still struggling with the following points: Shanghai Valve Factory tells you that it is now adopting a new method to combine established acoustic emission technology with digital measures. Valves are identified through RFID tags (or QR codes) and access relevant process data through asset management systems. Hugong Valve Factory tells you to guide the operator to complete the inspection process. Automatically generate reports according to ISO 18081. The continuous development of artificial intelligence databases will enable companies to determine the extent of damage (such as the size of leaks). Hugong Valve Factory tells you to look forward to more travel companions on the journey, making it easier for maintenance personnel to conduct valve inspections.

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The above exciting content comes from: Shanghai Lianggong Valve Shandong Sales Office. For more exciting content, please click on our website to view more: http://www.353005.cn